Tuesday, February 19, 2019

Shop Vac + Cyclone Station

I do a lot of wood turning and typically sweep up the BIG stuff followed by vacuuming. This keeps me from overloading the filter in the shop vac with large chips.

Woodstock W2049

The key ingredient of this build is a simple plastic cover that goes on a 5 gallon bucket.
You can help me out by using my affiliate link to purchase, it costs you nothing ;)

Woodstock W2049 Kit

Fabrication

The station is made using 4x 2" pvc fittings and pipe acting as the stanchions with a plywood platform for the bucket:
  • 4x - 2" coupling inserted into the accessories slots in the vacuums feet. They fit perfectly.
  • 4 Pieces of 2" pipe are cut such that when inserted into the coupling their tops are 4" above the vacuum.
  • 2" caps are pushed onto the top of each pipe and used to affix a 3/4" plywood platform to the pipe. 
  • My platform was 18" x 18", your needs may vary with the size vacuum you are using.
  • I flattened the tops of the caps and tapped 14-20 threads in them used to fasten the plywood platform.
  • Cut the plywood and take the time to mark and drill 4x 1/4" holes so the pipes are straight after assembly. 
The completed unit

I added a base for the bucket to sit in to keep it from sliding. Notice that I did not have enough white pipe so I used some black sewer pipe I had laying around.

I bent the handle to use as a retainer for the lid. The lid will pull down tight when the suction starts.

Empty the containers

  • To empty the shavings I simply pop the handle down, pull off the cyclone and empty the bucket.
  • To empty the vacuum there are 4 1/4-20 bolts to remove [I will replace with wing bolts] and then remove the top of the vacuum and empty it.
  • The vacuum is harder to empty than before but the shaving bucket it easier.  

Performance

After sweeping up around my lathe. I was hollowing so it was mostly fine dust. Looks like its working well

Donate

If this post saved you any time, consider donating in the upper right corner of the blog. Donations are used to buy more tools and materials.


Thanks and please comment;
Don

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